EcoStrate: 100% post-consumer waste-based signs and flooring

While traffic signs are an everyday sight, the sign pictured above is unique in that it is produced from 100% post-consumer waste. Compared to the aluminum signs you’ll find roadside today, these signs from EcoStrate are less expensive, have a lower impact, and are less prone to theft by metal thieves.

EcoStrate uses patent-pending thermoforming to reform plastic waste into high-quality rigid panels. The process can use any size or type of carpet, including polyester, polypropylene, and the PVC backing, as well as plastic e-waste. The final product does not require blending with virgin materials, resulting in a 100% post-consumer waste product.

EcoStrate currently sources materials from R2 or e-Steward certified suppliers to avoid toxic or harmful contamination. EcoStrate hopes to eventually take back their product at the end of life to be recycled into fresh panels. Approximately one pound of waste can be reformed into one square foot of quarter-inch thick tile and no chemicals or water are added during manufacturing.

“We utilize about the same energy as a baler and create little or no emissions,” says Ron Sherga, founder of EcoStrate. “Since EcoStrate also avoids many of the steps that exist in current polymer recycling, we provide a materials solution that is 80% less in GHG emissions and water usage versus virgin materials. These findings are based on current EPA and DOE LCA models and data.”

Various patterns can be created through arranging the input plastics before thermoforming.

Mr. Sherga hopes that EcoStrate panels will ultimately find a wide variety of uses in addition to signage. EcoStrate is currently partnering with Texas Corporate Floors Inc to trial plastic floor tiles as an attractive alternative to vinyl and ceramic tiles. EcoStrate could be used to replace acrylic or polycarbonate materials in building materials, furniture, and more.

“Our vision is to use alternative energy, occupy distressed real estate, and empower persons with disabilities through employment and donations from sales.”